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Pop Up Sorter

Overview

EXPERT IN GENTLE HANDLING OF FRAGILE PARCELS

Pop-Up Sorter System developed by Falcon Autotech is an extremely cost effective Sortation System designed for low to medium volume centres. Pop-Up Sorter can be configured to yield throughput of up to 1500 sorts per hour and is based on a highly modular design to scale up seamlessly with your growing needs.

Key Technical Specifications

Property Regular
Min Product Size Sortable (mm) 300x300x50
Max product Size Sortable (mm) 800x800x500
Throughput (Sorts/Hour) 1500
Max Product Weight Sortable (kg) 50kg

KEY

ADVANTAGES

Extremely Gentle Product Handling

Fits is Tight Spaces

Offers 90 Degree Divert: Narrow Chute Width

Quick ROI and Lower Maintenance

Highly robust and offers maximum Uptime

Low manufacturing and Deployment lead time

Core Modules

USP’S OF FALCON AUTOTECH’S POP UP SORTER

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Extremely Gentle Handling

Product handling is very smooth and suitable for any fragile goods.
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Narrow Chutes

90 degree diverts with narrow chutes enable high space saving.
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Modular Design

Modular design and placement of pop up units depending upon the site requirement.

Additional Modules

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Launch Pad

Operators can drop the bulk parcels on the loading conveyor that slowly pushes the parcels on the orientation conveyor.
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Dws System

Falcon Autotech uses most reliable dimensioning and weighing technologies from top global suppliers such as SICK, Mettler Toledo, OCS, etc. Capable of providing dimensioning accuracy of +-5mm and weighing accuracy of +-50 gm at high speed.

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Infeed And Outfeed Conveyors

Wide variety of powered roller and belt conveyors for moving the shipments to and fro from the docks for complete automation experience.

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Take Away Conveyors

Conveyors designed near the end chutes to carry the sorted shipment bags/crates/totes out from the sorting area and freeing the operators to continue their tasks.

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SOFTWARE SUITE

Falcon’s Proprietary SortIT Software is a part of Falcon’s Automation Control Suite (FACtS) that serves as processing engine for communication with the hardware nodes and data exchange with backend ERP/WMS Systems. FACtS offers a carefully curated dashboard customized for each customer and is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.

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USP OF SOFTWARE

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DASHBOARD

Web based dashboard module for remote access to sorter and check live status of operations

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MIS AND REPORTING

Eagle’s Eye View on your operations with Custom Reports right on your Browser, Mobile or tablet. Slice into data to the granularity you want.

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USER PRODUCTIVITY ANALYSIS

Manage your workforce better by knowing the Star Performers based on Productivity Data.

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DATA INTEGRATION

Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.

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SEARCH SHIPMENTS

To search details of a specific carton/shipment processed on WCS

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EVENT ALERTS

Define Custom SMS/EMAIL Alerts on specific events to minimize Downtime and increase worker and resource utilization.

ADD-ON MODULES

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Automation Management Systems

Web based dashboard module for remote access to sorter and check live status of operations

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Deep Learning Image Classification

DLIC is advance deep learning algorithms, It can identify objects such as packets on carrier and classify them in different categories

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Image Processing Module

Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.

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Alert Management System

FAMS facilitates on-site technicians/operators with an android application maintenance task to perform, troubleshooting guides etc