Cross Belt Sorter (Loop)
Overview
Falcon Autotech’s Loop Cross Belt Sorter constitutes of modular sections offering high flexibility and scalability. It supports high number of end destinations and can achieve upto 2 times of the design throughput.
Key Technical Specifications
| Property | Loop Single Belt Regular | Loop Dual Belt Regular |
|---|---|---|
| Min Product Size Sortable (mm) | 100x100x5 | 100x100x5 |
| Max product Size Sortable (mm) | 450x600x500 | 1000x600x500 |
| Throughput (Sorts/Hour) | 12000 - 24000 | 12000 - 24000 |
| Max Product Weight Sortable (kg) | 10kg | 10kg/Carrier |
KEY
ADVANTAGESScalable and modular design
Fastest Sortation System Available
Gentle Product Sorting for Boxes and Pouches
Narrow Sorting Chutes
Highly redundant Design
Completely Non Touch Carrier Actuation
Core Modules
Falcon Autotech offers multiple parcel induct options depending upon the client requirements.
AUTOMATED PARCEL FEEDERS
SEMI-AUTOMATED FEEDER
MANUAL FEEDING
Additional Modules
Launch Pad
Operators can drop the bulk parcels on the loading conveyor that slowly pushes the parcels on the orientation conveyor.
Volume Distribution Systems
A system designed with single infeed point to distribute the bulk volume equally ensuring ample availability of parcels at inducts and increase in operator productivity.
Pre-sortation System
A unique strategy used to achieve 2x of the designed sorter capacity by segregating the shipments for their respective induct zones mapped to specific end destinations.
Dws System
Falcon Autotech uses most reliable dimensioning and weighing technologies from top global suppliers such as SICK, Mettler Toledo, OCS, etc. Capable of providing dimensioning accuracy of +-5mm and weighing accuracy of +-50 gm at high speed.
Infeed And Outfeed Conveyors
Wide variety of powered roller and belt conveyors for moving the shipments to and fro from the docks for complete automation experience.
Take Away Conveyors
Conveyors designed near the end chutes to carry the sorted shipment bags/crates/totes out from the sorting area and freeing the operators to continue their tasks.
SOFTWARE SUITE
Falcon’s Proprietary SortIT Software is a part of Falcon’s Automation Control Suite (FACtS) that serves as processing engine for communication with the hardware nodes and data exchange with backend ERP/WMS Systems. FACtS offers a carefully curated dashboard customized for each customer and is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.
USP OF SOFTWARE
DASHBOARD
Web based dashboard module for remote access to sorter and check live status of operations
MIS AND REPORTING
Eagle’s Eye View on your operations with Custom Reports right on your Browser, Mobile or tablet. Slice into data to the granularity you want.
USER PRODUCTIVITY ANALYSIS
Manage your workforce better by knowing the Star Performers based on Productivity Data.
DATA INTEGRATION
Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.
SEARCH SHIPMENTS
To search details of a specific carton/shipment processed on WCS
EVENT ALERTS
Define Custom SMS/EMAIL Alerts on specific events to minimize Downtime and increase worker and resource utilization.
ADD-ON MODULES
Automation Management Systems
Web based dashboard module for remote access to sorter and check live status of operations
Real Time Video Coding
No-Read Barcodes has always been a pain in Sorter Applications globally, With Falcon’s RTVC feature, we can now easily decode such challenging parcels in real time while sitting remotely.
Deep Learning Image Classification
DLIC is advance deep learning algorithms, It can identify objects such as packets on carrier and classify them in different categories
Image Processing Module
Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.
Alert Management System
FAMS facilitates on-site technicians/operators with an android application maintenance task to perform, troubleshooting guides etc
