Pick To Light/Put To Light Systems
Overview
Falcon Autotech is one of the largest suppliers of Pick To Light Systems/Put To Light Systems and has developed its unique range of highly redundant and robust Pick to Light/Put to Light Modules that can be coupled with Falcon’s WCS system or can be controlled by a third party application over standard APIs seamlessly. These tiny power houses can run for years at a stretch and are based on highly energy efficient platform leading to lower running costs for organizations.
OUR PTL MODULE
CORE COMPONENTS OF A PTL SYSTEM
LIGHT MODULES
Falcon’s Gen-2 Pick/Put to Light Modules offer sleek and ergonomic designs and constitute of a 3-digit alpha numeric display, four configurable functional buttons and one main command Push-Lit Button with LED.
DUCT
Cavity based duct design to ensure a clean wiring system. This also attributes to the flexible light mount positions adapting to the need of dynamic bin sizes required to accommodate SKU variability with changing business needs.
CONTROL BOXES
Main control panel of the system that executes the commands and acts as a communication bridge between the light units and the WCS.
ControlIT: FALCON’S WCS SOFTWARE PACKAGE
Think tank where the logic of the system resides. It offers a plethora of features that can accommodate various business rules resulting in higher efficiencies and integrates with host systems such as WMS /ERP.
OPTIONAL COMPONENTS
RACKS
Fully customisable; multiple rack designs available including pigeon holes, vertical bag holders, carton/tote holders, flow racks, etc.
CONVEYORS
Can be integrated with conveyor systems for easy movement of orders/items from pick/put zones to other areas in the warehouse.
HAND SCANNERS
Fully integrated Wireless Handheld barcode scanners used by the operators to scan each item with ease.
PRINTERS
Provision of integrating various brands of label printers in each zone. Automatic trigger received by the printers upon completion of orders.
PERIPHERAL DISPLAYS
Special zone display screens showing meta-data of the system. This screen can be used to display different types of information such as carton category, contents, special instructions associated with the scanned items etc.
BENEFITS OF OUR PTL SYSTEM
Process Deskilling
Simple and Easy to learn SOPs of operation help in faster induction of new operators.Higher Accuracy
Higher Accuracy in Order processing due to system guided Pick/Put Operations.Improved Productivity
Improved Productivity as time to search for a Pick/Put Location is eliminated.Reduced Training
Intuitive and Effortless operation of the system results in lower operator training costs.USPs of our PPTL System
0+
Number of lights installed
0Mn
sq. ft. lit
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Proven Use cases
100% Zone Free Architecture: Users can define Zones on the Fly.
Slidable light modules in the duct: Adapt to the changing bin sizes within minutes.
Four fully customisable command buttons to address custom process needs.
Dynamic mapping and unlimited plan configurations supported with click of a button.
PTL APPLICATIONS
Everything you could ever need to complete your next project on time and within your budget.
PACKET SORTATION FOR POSTAL / COURIER AND EXPRESS COMPANIES
An economical option to achieve high accuracy for sortation of individual parcels using custom business
logics.
Read More
MULTI-LINE ORDER CONSOLIDATION FOR E-COMMERCE COMPANIES
Simplifies the complex process of handling eaches. Enables batch-picking and light-guided order consolidation resulting in accurate order fulfilment.Read More
ORDER PICKING FOR FOOD, FMCG, PHARMACEUTICALS COMPANIES
Offers the flexibility of handling variable and high number of SKUs maintaining the desired Turn Around Time using Falcon’s Pick to Light solution.Read More
STORE ORDER FULFILMENT FOR FASHION AND GROCERY RETAILERS
Achieve higher picking rates and order fulfilment accuracies by batch picking and consolidating store orders in multiple waves.Read More
SPARE PARTS DISTRIBUTION FOR AUTOMOBILE, CONSUMER ELECTRONICS AND HEAVY MACHINERY COMPANIES
Timely and accurate consolidation of orders for Dealers, Distributors or stores using Falcon’s Put To Light Solution.Read More
KITTING FOR AUTOMOTIVE, CONSUMER ELECTRONICS, HEAVY MACHINERY COMPANIES
Eliminate the hassle of indistinguishable child parts by the naked human eye and ensure feeding the accurate kits to the assembly line resulting in unaltered daily production plans.Read More
CLUSTER PICKING: MULTI ORDER PICK CART
Introducing Falcon’s Mobile Picking Carts offering benefits of batch picking using Falcon’s Wireless Put to Light Modules specially designed for eaches handling.Read More
SOFTWARE SUITE
Falcon’s Proprietary Software Suite to complement its Pick Put To Light Units serves as processing engine for Communication with the hardware nodes and Data Exchange with backend ERP/WMS Systems. The Suite is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.
BUSINESS LOGIC DEFINITION
Define Custom rules to control which light glows when and displays what.
PICK/PUT ZONE DEFINITION
Ability to resize and create new zones on the Fly.
USER PRODUCTIVITY ANALYSIS
Manage your workforce better by knowing the Star Performers based on Productivity Data.
DATA INTEGRATION
Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.
MIS AND REPORTING
Eagle’s Eye View on your operations with Custom Reports right on your Browser, Mobile or tablet. Slice into data to the granularity you want.
EVENT ALERTS
Define Custom SMS/EMAIL Alerts on specific events to minimize Downtime and increase worker and resource utilization.